high coercivity torque optimized Nickel -plated Neodymium Full Assembly Arc-shaped Magnet

1. Product Overview & Application Scenarios

These precision customized professional grade high coercivity torque optimized Nickel -plated Neodymium Full Assembly Arc-shaped Magnets are precision-designed for integration into cutting-edge motor systems, particularly synchronous and brushless DC configurations, where their exacting radius perfectly aligns with rotor/stator geometries. The consistent magnetic flux they maintain significantly boosts motor performance while minimizing power dissipation, rendering them indispensable for demanding applications like EV powertrains, automated manufacturing equipment, and sustainable energy solutions. When implemented in turbine generators and precision rotational equipment, they guarantee optimal operational efficiency, delivering consistent output and durability across diverse industrial implementations.

2. Technical Specifications

- Product Name: high coercivity torque optimized Nickel -plated Neodymium Full Assembly Arc-shaped Magnet

- Magnet Grade: N42 (Br ≥12.9kGs, Hcj ≥12 kOe)  

- Dimension: OD22mm x ID9mm x T20mm

- Dimensional Tolerance: +/-0.05  

- Operating Temperature: ≤80°C (High-temp versions available)  

- Density: ≥7.5 g/cm³  

- Surface Magnetic Field: 3,500 Gs  

- Magnetic Flux : 2.0 mWb  (Fluxmeter-tested)  

3. Surface Treatment & Coating Technology

To enhance these customized thermal stability strong magnetic force high coercivity torque optimized Nickel -plated Neodymium Full Assembly Arc-shaped Magnets’ corrosion resistance, surface quality, and magnetic stability, the following treatments are used:

Edge Reinforcement: Laser cladding with nickel-based alloy at magnet seams (prevents electrochemical corrosion)

Edge Rounding: Reduces magnetic field distortion

Default Coating: Triple layer Ni-Cu-Ni (customizable)

Standard Thickness: Ni (3μm) + Cu (5μm) + Ni (4μm)

Optional Coatings: Gold or silver plating for better conductivity and corrosion resistance

4. Appearance & Dimensional Inspection

The ways of inspecting these  tailor-made  heavy duty thermal stability fast response high remanence double-raw powerful Top Hat shaped Neodymium Magnets ‘ appearance are as following:

Visual Inspection: Under standardized lighting, trained QC staff check for cracks, chipping, inclusions, pores, or oxidation.

Image Measurement System: High-definition cameras and algorithms conduct non-contact 2D measurements, especially for complex or irregular shapes, ensuring efficiency and objectivity in mass production.

Automated Intelligent Inspection: High-speed cameras with AI algorithms detect and reject defects (e.g., cracks, scratches, discoloration) and dimensional anomalies, improving yield and reducing human error.

Magnetic Flux Consistency Test: Fluxmeters or Hall-effect testers measure magnetic flux across batches to ensure uniform performance in end-user applications.

5. Reliability Testing

Impact & Vibration Test: Simulates shipping and usage conditions to ensure operational stability.

Constant Temperature & Humidity Test: Performed under 85°C and 85% RH for 96–500 hours. Performance and appearance are compared before and after testing           

Damp Heat Test: Evaluates resistance to high humidity and corrosion.

6. Packaging & Transportation

Defect Elimination: 100% inspection using calipers, projectors, visual checks, and automated systems to reject cracked, chipped, oxidized, or coated-defective magnets.

Uniform Magnetization & Structured Arrangement: Magnets are uniformly magnetized and arranged for optimal packaging based on customer requirements to ensure performance and facilitate automated assembly.

Vacuum Sealed Packaging: Multi-layer vacuum sealing with moisture barriers, desiccants or nitrogen, prevents corrosion and magnetic interference during storage and shipping.

Customized Outer Packaging: Shock-proof, moisture-resistant, and anti-magnetic leakage packaging (e.g., multilayer cartons, plastic boxes, metal shielding) ensures compliance with international logistics standards. Each box includes a product list, labels, and tracking codes.

We understand logistics is more than just transport — it's about your commitment and customer satisfaction. Our solutions offer:

Global logistics support

End-to-end visual tracking

Multiple layers of transport safety

One-on-one customer service for tailored shipping plans

With our reliable land, sea, and air logistics network, we empower your business to go further and soar higher.

7. FAQ

Q: How to choose the correct magnetization direction?

Axial Magnetization: Magnetic lines flow through thickness — best for concentrated fields

Radial Magnetization: Magnetic lines radiate outward — for uniform field distribution

Multipole Magnetization: Multiple poles along circumference — for complex fields (e.g., motors, sensors)

Q: What is the maximum working temperature of a ring magnet?

Standard N-series: up to 80°C

High-temp grades (SH/UH/EH): up to 150°C–230°C

Dysprosium-enriched formulations can further enhance temperature resistance

Q: Does magnetism decay over time?
Under normal conditions (room temp, dry, no heavy vibration), NdFeB magnets exhibit excellent time stability (<5% loss over 10 years). However, factors like:

Temperature overrun

Strong external magnetic fields

Surface corrosion

Mechanical impact may affect performance.

8. Why Choose us ？

Dongguan Jinconn New Materials Holdings Co., Ltd. is a publicly listed enterprise offering integrated R&D, manufacturing, and sales of rare earth magnets. Based in Xiaohe Industrial Zone, Daojiao Town, Dongguan, we serve clients across China and globally.

With deep expertise in magnetic materials, we deliver solutions for industries like EVs, smart manufacturing, and electronics. Our strong technical capabilities and product consistency have earned the trust of customers worldwide.

9.  Usage Precautions？

Handle gently: Avoid impacts/drops (brittle material).
Prevent pinching: Slide magnets apart—do not pry.

Polarity check: Install correctly to avoid malfunctions.

Avoid moisture/acids: Store in dry, mild environments.

Keep away from sensitive devices: Hard drives, IC cards, pacemakers, etc.

10. Customization & Services

Custom magnet size, shape, and coating (layers, thickness, color)

Tailored magnetization direction and field strength

Laser engraving service for logos or serial numbers

Packaging and suction force testing for special applications

Please contact us for free samples, magnet customization solutions, and MSDSRoHS, ISO 9001, QC080000, IATF 16949, ISO 14001, ISO 27001 or other relevant certificates!

Phone/WhatsApp: +8614716150318

Email: leo@jinconn.com

Address: Xiaohe Industrial Zone, Daojiao Town, Dongguan City, Guangdong Province, China